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Rapid Mixer Granulator

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Rapid Mixer Granulator

Salient Features:

  • In compliance with cGMP procedures/ regulations
  • Models available from 3 to 1250 Liter
  • Fully automatic operation based on PLC-HMI with color touch screen control
  • Contact parts SS 316 or 316L quality
  • Uniform mixing & granulation
  • Less handling or hygienic
  • Robust in construction
  • The basic structure is made up of stainless steel 304 quality heavy duty square pipe covering from outer side with stainless steel 304 quality sheets as well
  • Anti vibration mountings provided
  • Mixing container in vertical, cylindrical-conical design
  • Adequate mixing & granulating time
  • Electro-Pneumatic product discharge system
  • Electro-Pneumatic lid opening system
  • Effective sealing to prevent leakage
  • Shaft seal with gland and having air purging design for both mixing impellor & chopper
  • The impeller mixing blade consists of advanced three blades specially designed for intense mixing. The angles of the blades are designed to ensure homogeneous mixing of different ingredients. The mixing blade assembly is mounted on the main shaft with separate bearing housing which fully eliminates any chance of cross contamination of product with any lubricants
  • Easy to clean & maintain
  • All contact surfaces for the product are polished & made to a mirror finish, while non-contact surface & outer finish is made to a matt finish/polish
  • AC variable frequency drives (VFD) for both mixing impellor & chopper motor
  • Flameproof (FLP) motors/electricals available (optional)
  • Inline wet cone mill with AC VFD available (optional)
  • Binder addition spray system (optional)
  • CIP/WIP system (optional)
  • Jacketed bowl with temperature control/display (optional)
  • In compliance with 21 CFR Part 11 (optional)
  • Innovative Swing type lid opening arrangement instead of conventional (optional)
  • Integrated transfer system to Fluid Bed Dryer or another machine (optional)
  • Automatic powder loading to the bowl through either L&P (Lifting & Positioning) system or Powder transfer system (PTS) through vacuum (optional)

Lab Model Rapid Mixer Granulator Lab Model High Shear Mixer Granulator (With Fixed or Interchangeable Bowl)

Salient Features:

  • In compliance with cGMP procedures/ regulations
  • Smart interchangeable bowls available from 2 to 25 Liter
  • Fully automatic operation based on PLC-HMI with color touch screen control (optional)
  • Contact parts SS 316 or 316L quality
  • Uniform mixing & Granulation
  • Less handling or hygienic
  • Robust in construction
  • Basic machine with manual/pneumatic discharge, all gaskets made of food grade silicon, process air purging system in impeller bearing housing, manual lid opening & product charging port. The reduction gear box, all motors, electrical & pneumatic parts are of reputed brand
  • The basic structure is made up of stainless steel 304 quality heavy duty square pipe covering from outer side with stainless steel 304 quality sheets as well
  • Anti vibration mountings provided. Castor wheels can be provided on request/demand (optional-during built up with additional cost)
  • Mixing container in vertical, cylindrical-conical design
  • Adequate mixing & granulating time
  • Effective sealing to prevent leakage
  • Shaft seal with gland and having air purging design for both mixing impellor & chopper
  • The impeller mixing blade consists of advanced three blades specially designed for intense mixing. The angles of the blades are designed to ensure homogeneous mixing of different ingredients. The mixing blade assembly is mounted on the main shaft with separate bearing housing which fully eliminates any chance of cross contamination of product with any lubricants
  • The Chopper blades design with four blades (double U) or high speed knife edge granulator is inserted horizontally through the wall of the bowl to assist blending of powder and to break the lumps of the products into granules of required sizes. The chopper drive assembly is detachable & common for all interchangeable bowls
  • Easy to clean & maintain
  • All contact surfaces for the product are polished & made to a mirror finish, while non-contact surface & outer finish is made to a matt finish/polish
  • AC variable frequency drives (VFD) for both mixing impellor & chopper motor
  • Flameproof (FLP) motors/electricals available (optional)
  • Inline wet cone mill with AC VFD available (optional)
  • Binder addition spray system (optional)
  • CIP/WIP system (optional)
  • Jacketed bowl with temperature control/display (optional)
  • In compliance with 21 CFR Part 11 (optional)
  • Integrated transfer system to Fluid Bed Dryer or another machine (optional)

Technical Specifications

Rapid Mixer Granulator/ High Shear Mixer Granulator - TECHNICAL SPECIFICATIONS
MODEL SM-RMG-50 SM-RMG-100 SM-RMG-150 SM-RMG-250 SM-RMG-300 SM-RMG-400 SM-RMG-600 SM-RMG-800 SM-RMG-1000 SM-RMG-1200 SM-RMG-1250
Gross Volume in Liter 50 100 150 250 300 400 600 800 1000 1200 1250
Maximum Working Volume in Liter 40 80 120 200 240 320 480 640 800 960 1000
Batch Size (kg) Min. & Max. 10 to 20 20 to 40 30 to 60 50 to 100 60 to 120 80 to 160 120 to 240 160 to 320 200 to 400 240 to 480 250 to 500
Impellor/Mixer Motor (HP) - 750 to 1500 RPM 7.5 10 15 30 30 40 50 60 75 100 100
Chopper Motor (HP) - 1500 to 2800 RPM 3 3 5 5 5 7.5 7.5 10 15 15 15
Total Power (HP) 10.5 13 20 35 35 47.5 57.5 70 105 115 115
Compressed air Pressure (bar) 6 to 7
Electrical supply 3 Phase AC, 415 or 380 or 220 Volts+ 10%, 50 or 60 Hz

Lab Model Rapid Mixer Granulator / Lab Model High Shear Mixer Granulator - (With Fixed or Interchangeable Bowl)

TECHNICAL SPECIFICATIONS
MODEL SM-RMG-3 SM-RMG-5 SM-RMG-10 SM-RMG-10/5/3 SM-RMG-25 SM-RMG-25/10/5
Gross Volume in Liter 3 5 10 10, 5 & 3 25 25, 10 & 5
Maximum Working Volume in Liter 2 4 8 8, 4 & 2.4 20 20, 8 & 4
Batch Size (kg) Min. & Max. 0.6 to 1.2 1 to 2 2 to 4 0.6 to 4 5 to 10 1 to 10
Impellor/Mixer Motor (HP) - 750 to 1500 RPM 2 2 3 3 5 5
Chopper Motor (HP) - 1500 to 2800 RPM 1 1 1 1 2 2
Total Power (HP) 3 3 4 4 7 7
Compressed air Pressure (bar) 6 to 7
Electrical supply 3 Phase AC, 415 or 380 or 220 Volts+ 10%, 50 or 60 Hz
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